AEI provides comprehensive testing services for hybrid and electric systems, supporting the industry’s transition to cleaner and more efficient vehicle platforms. Our state-of-the-art facilities and expert engineering team are equipped to handle the unique demands of hybrid electric vehicles (HEVs), battery electric vehicles (BEVs), and plug-in hybrid electric vehicles (PHEVs).
Capabilities
- Battery Testing: We perform rigorous testing of battery systems, including charge and discharge cycles, thermal management, and performance under extreme environmental conditions. Our chambers can simulate a range of temperatures, from -60°C to 140°F, ensuring batteries are tested in real-world conditions.
- Hybrid Powertrain Testing: AEI offers dynamometer testing to evaluate the performance of hybrid systems, including power electronics, electric motors, and internal combustion engines (ICE). Our cold chamber can simulate real-world operational environments, such as cold starts, regen and desorb cycles, and idle engine performance.
- Electric Motor Testing: We can evaluate electric motors for efficiency, thermal performance, and durability, ensuring that they meet the demands of modern electric and hybrid vehicles.
- Battery and System Integration: AEI has the capability to assess how battery systems integrate with vehicle platforms, testing components like the battery management system (BMS), power distribution units (PDUs), and inverters. We work closely with clients to ensure that all systems function seamlessly together.
Specialized Equipment
- Motoring Dynamometer: Our dynamometer can be integrated with our cold chamber to test hybrid systems in a controlled environment, simulating various drive cycles and conditions.
- 3D Scanning and Prototyping: AEI’s 3D scanning capabilities allow us to match current designs with new hybrid or electric system integrations, ensuring precise fitment and compatibility.
Customization and Development
AEI provides end-to-end support for the development of hybrid and electric systems. Our vehicle engineering facility can handle modifications for both on-road and off-road platforms, including hybrid electric conversions and diesel-to-battery retrofits. Whether you’re looking to improve an existing design or develop a new system from the ground up, AEI’s engineering and fabrication teams are here to assist.
Testing for Extreme Conditions
Hybrid and electric vehicles often need to function in extreme environments, and AEI’s test chambers provide the perfect environment to simulate these conditions. From extreme cold (-60°C) to high heat (140°F), our facilities can ensure that your systems are ready for any challenge. We can test thermal management systems to ensure batteries and electric motors operate efficiently and safely under these conditions.
Hybrid and Electric Vehicle Expertise
Our team of engineers has extensive experience in the hybrid and electric vehicle sector. We’ve worked with a variety of vehicle platforms, from passenger cars to Class 8 trucks, helping manufacturers optimize powertrain efficiency, reduce emissions, and meet stringent industry regulations.
At AEI, we are dedicated to helping our clients meet the challenges of hybrid and electric vehicle development, ensuring that their systems are robust, reliable, and ready for the future.