At AEI, our prototype fabrication capabilities are designed to meet the most demanding requirements, ensuring precision, efficiency, and quality in every project. From concept to completion, we provide a seamless experience, leveraging advanced technology and expert craftsmanship to bring your ideas to life.

Advanced 3D Scanning for a Perfect Fit

One of the key features of our fabrication process is our state-of-the-art 3D scanner. This technology allows us to:

  • Create Perfect Fit Parts: By scanning surrounding components, we can design parts that fit seamlessly into your existing assemblies, ensuring compatibility and optimal performance.
  • Replicate Existing Parts: Our 3D scanner can also capture detailed measurements of existing parts, enabling us to create identical replicas with pinpoint accuracy.

In-House Design and Engineering

After scanning, our in-house machine designers use sophisticated CAD modeling software to transform your ideas into reality. We specialize in:

  • Custom Part Design: Our team can design almost anything you need, from intricate components to large assemblies, using a wide range of materials.
  • Precision Engineering: With CAD modeling, we ensure that every detail is accounted for, resulting in parts that meet the highest standards of accuracy and functionality.

Comprehensive Fabrication Capabilities

Our fabrication shop is fully equipped with the tools and technology needed to bring your projects to life, including:

  • CNC Machining (3 and 5 Axis): Our CNC machines, including a 5-axis CNC capable of fitting a 15L cylinder head for instrumentation, allow us to machine complex geometries with high precision. Whether you need small, intricate parts or large, detailed components, we’ve got you covered.
  • Lathes: We use lathes for precision turning operations, producing high-quality parts with tight tolerances.
  • Waterjet Cutting: Our waterjet cutter can slice through a variety of materials with incredible accuracy, leaving smooth edges and minimizing material waste.
  • Welding and Fabrication: Our full welding and fabrication shop is equipped to handle everything from simple weldments to complex assemblies, ensuring strength and durability in every part we produce.

Unmatched Expertise and Quality

At AEI, we are committed to delivering exceptional results on every project. Here’s why our prototype fabrication services stand out:

  • Expert Team: Our skilled engineers, machinists, and fabricators bring years of experience and expertise to every project, ensuring that your parts are made to the highest standards.
  • Cutting-Edge Technology: We continually invest in the latest technology, such as our 3D scanner and advanced CNC machines, to deliver superior precision and quality.
  • Versatile Material Capabilities: Whether you need parts made from metal, plastic, or composite materials, we have the capability to work with almost any material you require.